Main technical parameters and requirements in production line
Type：250-2200 type 7 layer corrugated paperboard production line：
| 1 | Effective width | 2200mm | 2 | Design produce speed | 250m/min | |||
| 3 | Three layer work speed | 180-220m/min | 4 | Five layer work speed | 140-180m/min | |||
| 5 | Seven layer work speed | 120-150m/min | 6 | The highest change single speed | 150m/min | |||
| 7 | Longitudinal separation accuracy | ±1mm | 8 | Cross-cutting precision | ±1mm | |||
| note | Speed the above targets required to achieve：effective width2200mm，Comply with the following standards and ensure the paper's equipment condition 175 ℃ heating surface temperature. | |||||||
| Top paper index | 100g/㎡--180g/㎡ Ring crush index（N.m/g）≥8 (Water containing8-10%) | |||||||
| Core paper index | 80g/㎡--160g/㎡ Ring crush index（N.m/g）≥5.5 (Water containing8-10%) | |||||||
| In paper index | 90g/㎡--160g/㎡ Ring crush index（N.m/g）≥6 (Water containing8-10%) | |||||||
| 9 | Flute combination | |||||||
| 10 | Steam requirment | The maximum pressure 16kg/cm2 | Common pressure10-12kg/cm2 | use4000kg/Hr | ||||
| 11 | Electricity demand | AC380V 50Hz 3PH | Total power≈400KW | Running Power≈220KW | ||||
| 12 | Compressed air | The maximum pressure 9kg/cm2 | Common pressure4-8kg/cm2 | use1m3/min | ||||
| 13 | space | ≈Lmin110m*Wmin12m*Hmin5m(The actual drawing to provider to provide audited prevail) | ||||||
| Customer-owned section |
| 1、 steam heating system：proposal with 4000Kg / Hr of a steam boiler pressure:1.25Mpa steam pipeline. |
| 2、 air compressed machine、air pipeline、glue conveying pipe. |
| 3、 power supply、wires connected to the operation panel and line pipe. |
| 4、 water sources、water pipelines、buckets and so on. |
| 5、 Water, electricity, gas flush mounting civil foundation. |
| 6、 Test with the base paper、corn starch (potato)、Industrial use caustic soda、borax and other material. |
| 7、 Oil equipment、lubricating oil、hydraulic oil、lubricating grease. |
| 8、 installation、commissioning of food, accommodation。And provide installers with the installation. |
※ZJ-V5B hydraulic shaftless mill roll stand
※structural feature：
1、adopt hydraulic drive to complete the paper clamping, loosen, remove for the medium, translation left and right and others，the lifting of the paper adopts hydraulic drive.
2、brake adjustable adopts multipoint braking system.
3、every stand matched two sets paper car , and they can paper on the both sides at the same time.
※technical parameters：
1、the range of clamping paper：MAX2200mm MIN1000mm
2、clamping diameters：MAX￠1500mm MIN￠350mm
3、main shaft diameter of paper holder：￠240mm
4、gas source work pressure（Mpa）：0.4---0.8Mpa
5、equipment size：Lmx4.3*Wmx1.8*Hmx1.6
6、single weight：MAX4000Kg
※RG-1-900 top（core）paper preheat cylinder
※RG-4-900 triple preheater
※structural features：
1、preheat roller accord the pressure container national standards,and enclose the pressure container certificates and inspection certificate.
2、Each roller surface after grinding precision grinding and dealing with hard chrome plating, Surface friction is small, durable。
3、electric adjustment angle, and angle can rotation adjustment the preheat area in the range of 360°。
※SF-360C1 fingerless type single facer
※structural feature：
1、Main corrugated roller: ￠360mm（according to the flute shape different），pressure roller
￠415mm，preheat roller￠400mm。
2、Adopt negative pressure design,use less heat,make the core paper can be pressed evenly and attached to the surface of the corrugated roller, make the corrugator shape better.Because the pressure is evenly,the top of the corrugator can be glued more evenly,make the single corrugated paper bond better.
3、Corrugated roller use 48Crmo alloy steel, though heat treatment, surface through grinding make tungsten carbide treatment.
4、Corrugated roller and pressure roller use high stability gasbag control system, also have air pressure control buffering function.
5、Glue quantity control use electric adjust, glue isolation device electric， glue system can operate independently when main machine stop, to avoid glue use up.Glue tank is made of stainless steel.
6、Movable type glue system, wash easily, maintenance and repair is more easy.
7、Simple control system and touch screen system, with colorful pictures show the operate sate、 function choice、faliure indication、exclude and parameter setting all can act out the machine’s multi function, easy operation and humanization.
8、Preset device inside with spray system, adjust the core paper’s temperature and moisture.
9、Main,vice corrugated roller and pressure roller bearing all use high temperature grease, to make sure the bearing working life longer and running smoothly.
10、Pressure roller use unpowered structure, original design, advanced structure,greatly reduce the vibration and noise of the equipment at high speed.
11、Both ends of the pressure roller equiped with weighing sensor, which can direct detect the pressure at both ends of the pressure roller.
Single facer
※SF-360EA multi-cassette positive pressure single facer
※structural features：
★main flute roller：￠360mm（according flute differ），pressure roller￠415mm，preheat roller￠400mm。
★using negative pressure type design, low heat loss，helps the core paper to press evenly and close to the surface of corrugated roller, make the corrugate molding better, pressure uniform, the top of corrugate can glue uniform and better, make the single corrugated paper have perfect laminating.
★quickly change rollers in 10 minutes, while change corrugated roller with the electric trolley loading,the entire group of corrugated roller is put into the machine and fixed to the machine base,only need a button can complete the replacement of the flute roller ,quickly and easily.
★corrugated roll adopt 48CrMo high quality alloy steel,dealing with heating, after grinding hard chrome plating surface treatment。
★corrugated roll and pressure roll adopt the airbag control system with high stability, at the same time with pneumatic control buffer effect。
★Glue volume control with electric adjustment，rubber septum electric device，the glue system can operate independently when the motor stops,prevent glue exhausted。
★the movable type glue unit is convenient to clean and maintain.
★easy operation control system, touch screen operation interface,Drawing with color display operating status, function selection, fault indication, and parameter settings, etc. can exclude exhibit this machine fully functional, easy to operate, user-friendly.
★built-in pre-conditioner with proportional spraying device, adjust the core paper temperature and moisture.
★main, vice corrugating and pressure roller bearings are used in high-temperature grease to ensure bearing life running smoothly。
specification | Equipment name | UNIT | QTY | Unit price | Remark |
YV5B | Hydraulic shaftless mill roll stand | a | 5 | USD | Spindle ¢ 240mm, hyperbolic heavy rocker, expand chuck , multi-point brake, hydraulic drive lifting, panning left and right on the middle. Electric trolley，double track length 9000mm，use medium plate welding. |
DXC | Electric trolley | a | 10 | USD | |
JZJ | Automatic splicer | a | 5 | USD | Automatic splicer keep corrugating cardboard assembly line uninterrupted work，Reduce paper consumption，Greatly improve productivity.Maximum speed200m/min |
RG-1-900 | Top paper preheat cylinder | a | 2 | USD | roller ￠900mm，including pressure container certificate.Electric adjustment wrap angle。Wrap angle can adjust the paper preheat area in the range of 360°. |
RG-1-900 | Core paper preheat cylinder | a | 2 | USD | roller ￠900mm，including pressure container certificate.Electric adjustment wrap angle。Wrap angle can adjust the paper preheat area in the range of 360°. |
SF-360E
| Multi-cassette positive pressure single facer | a | 2 | USD | Corrugated main roller ￠360mm，spraying tungsten carbide dealing.electric trailer 10 minutes quick replacement tile roll，energy efficient synchronous belt rotation，with maintenance-free airbag pressure，independent glue unit，PLC automatic control glue，HMI touch screen，Breaks automatic parking relief. |
MK | Tile roll quickly change Module | a | 1 | USD | Tile roll diameter: 360mm, tungsten carbide processing module section includes: ends of the axle housing, bearings, steam components, suction box, pneumatic components assembly. |
DY-C | Electric hydraulic quickly change trolley | a | 1 | USD | Large capacity battery, power walking, hydraulic lift, centralized control. |
RG-3-900 | Triple preheater | a | 1 | USD | roller ￠900mm，including pressure container certificate.Electric adjustment wrap angle。Wrap angle can adjust the paper preheat area in the range of 360°. |
GM-30 | Double glue machine | a | 1 | USD | Glue roller diameter 320mm.Each layer independent frequency motor drive,PLC adjust glue gap and HMI. |
TQ | heavy type conveyor bridge | set | 1 | USD | 200mm main beam channels, independent inverter motor drive pull paper feed, adsorption tension.Electric correction。 |
XG-JP |
Automatic correction
| set | １ | USD | No power correction model save energy.High precision sheet correction. Paper width change does not require any adjustment Full width infrared detection curtain。Reduce paper waste generated tear。reduce the waste of paper edge not to precision. |
SM-E | Double facer | set | 1 | USD | Rack 400 mm GB channel，Chrome hot plate 600 mm *18 pieces,entrance ￠400mm hot cylinder make the top paper quickly improve temperature，15 groups whole structure of the hot plate design.PLC automatic control press plate. Upper and lower automatic correction,Temperature display, frequency motor. |
NCBD | NCBD thin blade slitter scorer | a | 2 | USD | Tungsten alloy steel, six knives ten lines，zero-pressure line type. Schneider servo computer automatically discharge knife, suction outlet width automatically adjusted. |
NC-30D | NC cutter helical knives | a | 1 | USD | Full AC servo control, energy storage brake, helical blade structure, helical gear transmission,oil-immersed gears pressure protective,10.4-inch touch screen display. |
DM-LM | computer gantry automatic stacking machine | a | 1 | USD | Servo drive platform lifting, three section of frequency transport，automatic points stack discharge,Imported high-strength belt output, out paper side standard transport aircraft. |
ZJZ | Glue station system | set | 1 | USD | Customers -owned pipeline。Glue configuration is composed by carrier tank、main tank、storage tank、and send plastic pump、back plastic pump。 |
QU | Gas source system | a | 1 | Air pump、pipeline is prepared by the customers. | |
ZQ | Steam system | set | 1 | USD | Steam system components used in all GB valves。Including rotaty joint,upper and lower dispenser。traps，pressure table and so on。Customer-owned boilers and pipes. |
SG | Production Management System | set | 1 | USD | Improve the automation of production lines，easy to operate.reduce consumption,Improve the utilization of the base paper，save costs. Automatic control production line，stable cardboard quality. Increase the average speed，Increase productivity。Automatic statistics of production ，Easy to keep control of the production line, improve efficiency. |
DQ | Electrical control cabinet system | set | 1 | Electronic control system：The entire line speed mechanism adopts electromagnetic speed motor。Cabinet surface paint electrostatic spray ，Wearable and beautiful.The main contacts relays using major brands. |
